Thread: Superchargers!
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Old 01-27-2011, 09:34 PM   #2
 
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Some of you may have recognized in part 1 of this series that in the early days of supercharging, there are three types of superchargers - roots, twin-screw, & centrifugal. You may already be familiar with these buzz-words, but most people don't understand how each technology differs. Before buying a supercharger, you should familiarize yourself with how each type of supercharger works. Each has its own set of advantages & disadvantages that may make it ideal or not for your performance needs. Take a technical look at the technology behind each type of supercharger.

Lets begin with some basics. There are many components that go into making a complete supercharger system - mounting brackets, ignition controller, fuel pump, etc. In this article we look at only one component of a supercharger system, the supercharger itself (sometimes called a "head unit", "compressor", or "blower"). All superchargers, except turbochargers, are driven via a pulley that is connected either to the engine's accessory belt, or to its own belt that goes directly to a crank pulley. This is where the similarities between the different supercharger technologies end.

The Roots Supercharger (aka "blower")
The roots supercharger was originally designed as an air moving device for industrial buildings. The roots supercharger features two counter-rotating lobes that trap air from the intake side of the supercharger (normally at the back of the supercharger), move it around the outside casing of the lobes & out the bottom of the supercharger through an outlet / discharge port. Like the twin screw supercharger, the roots is a "positive displacement" aka "fixed displacement" supercharger, meaning that it moves a fixed volume of air per rotation. Notwithstanding minor amounts of air-leak at low rpms, the roots supercharger cannot flow backwards like a centrifugal supercharger, and is thus nearly as efficient in its ability to pump air at low rpms as it is at high rpms. What this means is that roots superchargers are very capable of making large amounts of boost even when engine rpms are very low. This makes for great low-end & midrange power & also makes them great for trucks & towing vehicles. The roots is also self lubricated & is the simplest of the supercharger designs, meaning it is reasonably priced and very reliable. This is why roots superchargers have been the choice of GM, Ford, Mercedes & Toyota for OE applications.

The only real disadvantage to the roots charger is that it creates a lot of heat. There are two reasons for this. First, the roots charger does not compress air - it only moves from the intake port to the discharge port (i.e. it is the only charger design with no internal compression ratio). All of the compression is done in the intake manifold. Laws of thermodynamics kick in in favor of supercharger designs with an internal compression ratio (centrifugal and twin screw) because they do less work on the incoming air charge. We will leave the mathematics of this phenomenon to a later (much more boring) discussion. Another reason roots chargers create higher amounts of heat is because they tend to carry some of the compressed air in the intake back into the charger because it gets trapped by the rotating lobes that are exposed to the hotter air in the intake manifold.

A roots supercharger ("blower").

Want to know why a roots charger creates more heat than a centrifugal or twin screw? Calculate the amount of work each does on the incoming air charge & measure the area underneath the curve on the Press. Volume Graph.

The Twin Screw Supercharger
The twin screw charger at first glance appears to look similar to a roots supercharger both inside & out. The two technologies are indeed similar, however there are significant differences. At the heart of the twin-screw charger are two rotors, or "screws" that rotate towards each other. The rotors mesh together & draw air from the back of the supercharger. The twisting rotors move the air to the front of the charger, while compressing the air before discharging through a port at or near the front of the charger.

Because the compression is done inside the charger, this design produces less heat than a roots supercharger - in fact, it is almost as thermally efficient as a centrifugal design. Like the roots design, the twin-screw is a fixed displacement supercharger (meaning that it pumps a fixed volume of air per revolution), and because the tolerances between the rotating screws are very tight, its ability to create boost at low rpms is unparalleled. These characteristics make it ideal for trucks & towing vehicles, where low to mid range power is primary in importance. Another important advantage of the twin screw compressor is its reliability. Unlike a roots charger, the rotors in a twin screw charger do not actually touch, so there are virtually no wearing parts. For this reason, twin screw compressors are commonly used to pressurize cabins in passenger aircraft. Like roots chargers, twin screw chargers are self lubricated & do not tap into the engine's oil supply.

One disadvantage of the twin screw design is that, because it has an internal compression ratio, the twin screw is compressing air even when it is not sending boost to the engine (i.e. under cruising or deceleration). An internal bypass valve releases the pressurized air, but because it takes work to pressurize the air in the first place, the twin screw charger draws more power from the engine than while not under boost. Like the roots, the throttle body must be placed before the compressor because it is a fixed displacement supercharger.

The Centrifugal Supercharger
Although the centrifugal supercharger is founded on a technology much newer than either the roots or the twin screw, it was the first supercharger to be successfully applied to automotive applications. Unlike the roots, the centrifugal supercharger is NOT a positive displacement / fixed displacement supercharger because it does not move a fixed volume of air per revolution. The centrifugal supercharger essentially operates like a high speed fan propeller / impeller, sucking air into the center of the charger and pushing it to the outside of the rapidly spinning (40,000 + rpm) impeller blades. The air naturally travels to the outside of the blades because of its centrifugal force created by its rotating inertia. At the outside of the blades, a "scroll" is waiting to catch the air molecules. Just before entering the scroll, the air molecules are forced to travel through a venturi, which creates the internal compression. As the air travels around the scroll, the diameter of the scroll increases, which slows the velocity of the air, but further increases its pressure.

The centrifugal charger enjoys several advantageous characteristics that make it the most popular supercharger design in the aftermarket world. First, it is simple and reliable because it has very few moving parts, just a few gears and the impeller. Second, the centrifugal charger produces very little heat because of its internal compression ratio. It is also small in size & very versatile because it can "free-wheel" & allow the engine to suck air through it or even flow air backwards. For this reason it can be placed anywhere in the intake tract - it can even "blow through" the throttle body, meaning it can be mounted nearly anywhere. It is also the most thermally efficient supercharger, meaning that it produces the lowest discharge temperature.

The only significant disadvantage of the centrifugal charger is that it must be spinning at a relatively high speed before it begins to make a significant amount of boost. For this reason, it is not helpful in creating boost (power) at low engine rpms. Normally the supercharger only begins to create boost at around 3000 rpm, and the boost curve gradually & increasingly rises with engine RPM. Many centrifugal superchargers do not have a self-lubricating oil system, & draw oil from the engine's oil supply. The disadvantage to this is that you must tap the oil pan for the oil return line. However, in doing so, the supercharger becomes virtually maintenance free. Some manufacturers make a "self-contained" centrifugal charger that is self-lubricated like roots & twin screw chargers.

The Turbocharger
You may be wondering where the turbocharger fits in to this equation. Technically, a turbocharger IS a type of supercharger - one that is driven by exhaust gasses rather than from a pulley that draws power from the engine's crank. Because we have covered this topic in depth in our Turbos vs. Superchargers article, we will not re-examine the differences again here. Because the turbocharger relies on a technology substantially different from the three traditional supercharger technologies discussed above, it is beyond the scope of this article.


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